![]() ![]() ![]() The manufacturing process takes a few weeks to produce a batch. Then, the edges of the planks are beveled and sanded to ensure the best fit possible when being installed. The vinyl then gets cut into planks, and all of the scraps are recycled. The product then needs to be dried and prepared so that it can be cut. This heat pressing turns the raw materials into luxury vinyl sheets.įinally, a polyurethane coating is added and cured and the luxury vinyl is cleaned and cooled in a water bath. Then all of these layers are heat pressed together. ![]() Once it’s out of the rollers, it’s also cut into sheets.įrom there, the wear layer, film and vinyl are all stacked. Next up, the vinyl powder is heated and flat rolled. Then the film, which is the image that will top the vinyl floor, is also cut into sheets. The manufacturing process begins with the wear layer being cut into sheets. Using recycled materials to manufacture vinyl flooring can be a dangerous practice because there is no known single source for materials. Here’s the process of how our flooring is made here at Urban Surfaces: It Starts with Quality, Virgin MaterialsĪll Urban Surfaces vinyl flooring use raw materials that are 100% virgin. Our vinyl flooring is manufactured with quality raw materials and tested for quality assurance before being placed on a truck for delivery. Plus, with tech advances, you can find vinyl floors that look exactly like hardwood, tile or natural stone enabling you to create a stylish look in all spaces, including those where you wouldn’t traditionally use a wood or tile product.Īt Urban Surfaces, we’re proud to be Floorscore certified, which means our manufacturing process is rated as above expectations. Vinyl floor is truly the best choice for most spaces as it’s 100% waterproof. Vinyl flooring has come a long way from those days and is quickly becoming the top choice for both residential and commercial dwellings, but have you ever wondered how vinyl flooring is made?įirst, let’s talk about why vinyl flooring is increasing in popularity. When many of us think of vinyl flooring, we picture the floors of the 70s and 80s such as peel and stick tile, or maybe a vinyl sheet floor that looked like wood or brick. ![]()
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